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LIFTING - RUD Lifting Means System
THE LIFTING MEANS SYSTEM
Main catalogue version 1
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OPTIMAL CONFIGURATION OF CHAIN SUSPENSIONS (12–17)
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ADVANTAGES OF ICE- AND VIP-CHAINS (20–23)
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LIGHT AND HIGH-PERFORMANCE – RUD ICE (24–25)
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RUD LIFTING MEANS IN VIP-QUALITY (26–27)
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RFID: RUD BLUE-ID SYSTEM (28–29)
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THE RUD ICE-CONSTRUCTION KIT (34–63)
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VIP-MAXI CONSTRUCTION KIT (108–113)
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VIP-MINI CONSTRUCTION KIT (114–115)
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RUD IDENTIFICATION TAGS (120–121)
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RUD CONFIGURATION TOOLS (122–123)
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INSPECTING LIFTING MEANS (124–127)
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CROSS-SELLING: OFFER WITH A SYSTEM (128–129)
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GLOSSARY (130–131)
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THE RUD VIP-CONSTRUCTION KIT (64–117)
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Always a nominal thickness lower than grade 8.
RUD chains made from patented ICE-Material can substitute grade 8 chains of the next highest nominal thickness thanks to their extremely high strength. The decisive advantage: An ICE-Lifting mean or lashing chain is more than 30 percent lighter and the working ergonomics are noticeably improved
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Higher WLL with the same diameter.
RUD chains and components of grade 10 (VIP) offer up to 30 percent higher WLL than grade 8 with the same chain diameter. This means that VIP-Chains from 20 mm upwards are always one nominal thickness thinner, while their weight is reduced by up to 50 percent
MORE THAN PRODUCTS:
YOUR PARTNER FOR SOLUTIONS
From mould making and automotive industry to the offshore sector: RUD products stand for innovation, quality, ergonomics and safety. As a dynamic, globally active company, we develop chain systems and components for a variety of applications. And all this for 145 years. Furthermore, we have 40 years of experience in lifting technology and load securing – with 700 different attachment point variants meeting the highest requirements.
At RUD, however, you get much more than just products. Our aim is to always offer you the perfect solution to meet your specific requirements. We also support you with well-planned consultancy and services to make your projects a success.
Welcome to RUD
PRODUCT FEATURES: EXPLANATION OF SYMBOLS.
This overview is for the sole purpose of explaining the symbols used in the catalogue. The actual values or features (here replaced by “X”) can be found on the respective product pages.
Operating temperature range of the lifting means without permanent reduction of load capacity.
With DNVGL approval. The product is suitable for marine and offshore applications
Component has been approved by the DGUV (German Social Accident Insurance) and has the corresponding certificate.
Easy testing and documentation. With the RUD BLUE-ID system (equipped with an RFID chip).
Maximum operating temperature of the lifting means with percentage, product-dependent load capacity reduction.
All load-bearing elements are 100 % electromagnetically crack-tested.
Safety factor (e. g. 4:1) for lifting means (safety against breakage).
OUR CLAIM:
MAXIMUM QUALITY, BEST CUSTOMER ORIENTATION.
RUD. MADE IN GERMANY.
Innovation, perfection and the motivation to achieve added value for our customers: That is RUD’s passion. Being a technological think tank, we repeatedly set standards for load securing and lifting technologies with our lifting and lashing equipment.
Our chain production facilities are among the most modern of their kind. Highly qualified specialists work here, who are never satisfied with the status quo. Because our thinking is focused on meeting customer needs and maximum benefit for the user. The long-term partnership with our customers, their satisfaction and their trust are our focus.
All RUD products around lifting and moving of loads have something important in common: They are developed and manufactured by us in Germany. In R&D alliances with research institutes, universities, suppliers and customers. With plenty of know-how, high creativity and state-of-the-art technology. This results in products and solutions of outstanding material quality, high robustness and exemplary ergonomics. In an nutshell: Quality made in Germany – made by RUD
AT HOME INTERNATIONALLY.
Not only our products, but also RUD’s solution and consulting expertise are available to you all over the world. This is ensured by a large number of subsidiaries, associated companies and specialised RUD trade partners. Satisfied users of RUD lifting and lashing solutions can also be found in almost all industrial sectors.
TRADITION MEETS FUTURE.
Time and again, RUD is at the forefront of important developments. Many things considered standard today for lifting and lashing originated from RUD’s think tank. In 1953, RUD was the first chain manufacturer to receive the inspection stamp H1 for high-strength chains, in 1972 it was the first to receive approval for grade 8 (H1-8) and in 2007 for round steel chains of the highest grade 12 (D1-12) (ICE). To simplify test processes, we have long equipped many products with RFID transponders as standard and offer a complete hardware and software system for efficient test management. The latest milestone: In 2019, RUD presented the first lifting point that “thinks” and can thus avoid dangerous transverse loads. There is still a lot for us to do, join us into the future.
AWARD-WINNING SERVICE.
Numerous awards prove it: RUD’s innovative strength and performance are outstanding – in the industry and beyond
“THE CUSTOMER BENEFIT IS ALWAYS AT THE FOREFRONT FOR US. AND IT IS NEVER ONE-DIMENSIONAL.”
Technical consultancy, RUD Group:
“At RUD we have a clear focus: We want to meet the needs of our customers in the best possible way. Both with ‘standard products’ and special solutions. Our modern materialtechnologies such as ICE 120 and VIP 100 have set standards in many branches. This not only makes our products extremely reliable and low-wear, they are also exemplary in terms of ergonomics thanks to good ideas and clear weight advantages. The special feature: In the case of highly specialised lifting or transport challenges, we literally stand by our customers and advise them. Our experts listen carefully to you, offer detailed advice and then develop a very specific solution that perfectly suits the respective task. Whether it’s about a new lifting application or the transport of very special loads.”
EFFICIENCY IN LIFTING AND MOVING?
LET’S TALK ABOUT IT.
“MOVING LOADS MUST NOT ONLY BE SAFE, BUT COST-EFFICIENT TOO.”
Production management, mechanical engineering:
All RUD products around lifting and moving of loads have something important in common: They are developed and manufactured by us in Germany. In R&D alliances with research institutes, universities, suppliers and customers. With plenty of know-how, high creativity and state-of-the-art technology. This results in products and solutions of outstanding material quality, high robustness and exemplary ergonomics. In an nutshell: Quality made in Germany – made by RUD
1875
Establishment of the “Rieger & Dietz Kettenfabrik” by Carl Rieger and Friedrich Dietz in Aalen-Unterkochen.
1953
RUD is the first chain manufacturer with test stamp H1 for high-strength quality chains.
1967
First chain manufacturer with approval for grade 5 (H1 – 5)
1981
Development of the first lifting points RBG (load ring for bolting) and RBS (load ring for welding)
1985
Expansion of the lifting point program to include the LBS (load ring for welding) and LBG (load ring for bolting).
1994
First chain manufacturer with approval for the VIP-Special grade 8S (H1 – 8S) with up to 30 % higher WLL than grade 8
VRS as the first eyebolt with adjustable direction.
1945
Beginning of industrial quality chains manufacturing.
1972
First chain manufacturer with approval for grade 8 (H1 – 8).
1990
WBG (load ring thread).
1992
Certification of the quality management system according to DIN/ISO 9001.
Certified as the first chains manufacturer with integrated quality and environmental management system according to ISO 9001/14001.
2002
First universal lifting point type PP-S
2006
Approval for grade 10 (VIP) (H1 – 10).
2010
ABA – first rigid lifting point that can be loaded on all sides.
2016
VLBG-PLUS – with Ø 45 % higher WLL
2019
RUD BLUE-ID SYSTEM
OPTILASH-CLICK – the click-in lashing point by RUD. Fixed variant: OPTILASH-FIX.
2007
DNVGL approval as manufacturer of seamless chain and chain accessories for lifting, lashing and towing according to GL regulations for metallic materials (Certificate WZ 1218 HH 3).
First chain manufacturer with approval for grade 12
(ICE) (D1 – 12).
2014
RUD is the first lashing and lifting means manufacturer to equip many products with RFID transponders.
Presentation of the ICE-BOLT® – A revolution in bolting technology.
2019
RUD ACP-TURNADO – The first lifting point, whose body rotates automatically in the direction of force.
WHAT IS A CHAIN SUSPENSION IN ACTUAL FACT?
In the world of lifting means, chain suspensions form the connection between the sling and the load. It consists of several components. Suspensions can be purchased fully configured – depending on the weight, size and shape of the load.
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Components of a suspension are:
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Master link
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Chains (in one or several strands)
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End component (e. g. hooks)
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Any connecting elements (to connect two chains)
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Any shortening elements (to shorten chains)
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Any further elements (e. g. balancer)
OPTIMAL CONFIGURATION OF CHAIN SUSPENSIONS.
FROM THE MASTER LINK TO THE FINAL COMPONENT:
WHAT YOU SHOULD CONSIDER.
From the master link to the final component: Configuring chain suspensions is full of challenges. Safety and efficiency are the top priorities for us. As a globally recognised specialist in the field of lifting and moving loads, we support you in your daily lifting tasks. With our ICE- and VIP-Construction kits, for example, we have created the basis for ensuring that RUD components with different WLL cannot be accidentally combined. On these pages, you will learn how to configure your individual suspension optimally for your respective applications.
WHICH REQUIREMENTS DOES A CHAIN SUSPENSION HAVE TO FULFIL?
Approval.
The standards DIN EN 818, DIN EN 1677 and E DIN 21061 guarantee a maximum of safety in the manufacture of chains. Lifting means that are approved and tested in accordance with these international standards are authorised by the German Social Accident Insurance (DGUV) to bear the so-called H-stamp. Do you value quality and safety? Then check whether your lifting means has an H-stamp.
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Identification.
Furthermore, every lifting chain has an identification tag from the manufacturer, which must be permanently fixed to the chain. Among other things, it provides information on the WLL, the nominal diameter and the grade. If this tag is missing, you must not use the chain, since important characteristic values of the chain and thus of the suspension cannot be determined. VIP- and ICE-Identification tags from RUD also serve as chain gauges.
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Safety factor.
For lifting chains, the safety factor 4 is required by law. This means that the manufacturer must prove that the breaking load of the lifting chains is at least four times its working load limit (WLL). Incidentally, since wire ropes and textile lifting means have a lower elongation under load and thus a lower energy absorption capacity than lifting chains, higher safety factors (5 or 7) apply to them.
WHAT IS THE ADVANTAGE OF A CHAIN SUSPENSION WHEN LIFTING?
Chain suspensions can be configured very flexibly according to the load to be lifted. The variety of available components and WLL is high, so that a large number of lifting tasks can be solved with one suspension. For example, the chain of a suspension can be easily and safely extended or shortened with special components. This allows the length of the chain strands to be adapted to the shape or weight distribution or centre of gravity of the load.
Attention: If you assemble suspensions yourself, you may only use lifting chains! Lashing chains are not permitted for lifting applications, as they have a different safety factor than lifting chains.
CONFIGURATION OF A CHAIN SUSPENSION:
WHAT QUESTIONS DO YOU NEED TO ANSWER FOR YOURSELF?
To select the individually suitable components for a chain suspension, you need answers to some important questions in advance. As soon as you know the answers, we recommend our digital suspension configurator at www.rud.com. Enter all required values here – and then you will receive a precise suspension recommendation.
1. What load (weight) should be transported or lifted with the chain suspension?
In order to select lifting chains and other suspension components with the correct WLL, you must know the weight of the load to be lifted. It is the first and most important value which you need for your suspension calculation.
2. How many strands should the suspension have?
Loads that are to be lifted using a chain suspension have already mounted lifting points or other attachment options sometimes. Their number depends on factors such as symmetry or asymmetry, centre of gravity and the shape of the load. As far as possible, all attachment options must be used for the lifting operation. Therefore, the number of strands of the used suspension results from their quantity. A suspension can have up to four strands. Attention: According to DGUV rule 100-500, the single strand WLL applies in the event of asymmetrical loading of a multiple strand suspension.
3. What usable length should the suspension have?
Depending on the height of the hall, the height of use and the size of the load, you need a certain usable length for your suspension. The permissible angle of inclination β of the suspension, which is indicated in this catalogue for each suspension, is also important. It must lie between 0° and 60° (calculated from the vertical). If the angle of inclination ß is more than 60°, you must increase the usable length of the suspension so that the angle is less than 60°.
4. What is the distance to the existing lifting points?
The distance between the lifting options used has an effect on the angle of inclination β of the suspension. This distance is therefore taken into account in the formula for calculating the optimum suspension.
Calculating the suspension correctly.
Use our configuration tool at www.rud.com
5. Where is the centre of gravity of the load?
Depending on whether the shape of the load to be lifted is symmetrical or asymmetrical, there are different requirements for the suspension you use. While, for example, a symmetrical load can possibly be lifted with a 1-strand suspension, a suspension with lifting chains of different lengths is usually necessary or at least recommended for an asymmetrical load.
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6. Do you want to use an endless chain?
An endless chain can be used, for example, if the load does not have lifting points – in other words, if you have to create lifting points yourself. If you use an endless chain with choke hitch, the WLL of the suspension is reduced by 20 %; this has already been taken into account in the information on WLL in this catalogue. However, because of the greater effort involved, you should not use an endless chain if there are other slinging options. Attention: Do not use any lifting gear chains to wrap around loads!
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7. What working environment will the suspension be used?
The type of working environment also has an influence over the right choice of suspension components. VIP-Components from RUD (grade 10) allow, for example, operating temperatures between –40 and 200 °C, for ICE-Products (grade 12) they are between –60 and 200 °C (in each case without WLL reduction). In harsh environments, ICE-Components are recommended because of the particularly wear-resistant material. At the same time, because of their lower weight compared to grade 8, ICE-Components offer clear advantages when the lightest possible handling is important.
Symmetrical load Central centre of gravity
Asymmetrical load Centre of gravity off-centre
Endless chain with load
MISTAKES AND PROHIBITIONS IN THE USE OF SUSPENSIONS.
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Using chains without DGUV approval and tag.
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Combining chains of varying nominal thickness/WLL.
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Knotting chains to shorten them. Loading twisted chains.
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Dragging chains over the ground.
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Not protecting chains from loads with sharp edges.
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Using lifting gear chains to wrap around loads
SELECTION CRITERIA FOR SUSPENSION COMPONENTS: WHAT NEEDS TO BE CONSIDERED?
A series of selection criteria also apply to individual suspension components. Our general recommendation: Always select a suspension according to how and where you want to use it. If you put together several suspensions according to this principle, you act economically and safely at the same time.
MASTER LINKS.
1. Size and design of the crane hook.
The sizes of the hooks and master link must correlate. Hooks are available in a range of different sizes. Pay attention to the required size of the master link, as it must be at least 20 % larger than the hook width. There are also hall or mobile crane hooks, single or double crane hooks and many others.
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2. Weight of the load.
Select the WLL of the master link according to the weight of the load. This information can be found in the product tables in this catalogue.
3. Number of strands of the suspension.
The dimension of the master link must fit the required number of strands.
SHORTENING ELEMENTS.
1. Type of shortening.
For rough and fast shortening we recommend the RUD multi-shortening claw. It is captive, yet is integrated in the chains and can be moved. Another advantage: The WLL of the suspension is not reduced with the multi-shortening claw. An alternative is the chain-protecting shortening hook. Both RUD shortening claws and RUD shortening hooks comply with DIN 5692.
The RUD toggle clamp is ideal for precise and infinitely variable length compensation. It is the ideal solution if, for example, the load must be set down exactly horizontally to avoid damage.
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2. Handling options.
Of course, the nominal thickness of the suspension must match the shortening element. But it is also important how easily accessible the suspension should be during adjustment. While the RUD shortening hook is firmly mounted in the lifting chain, the multi-shortening claw can be moved in the strand as mentioned above.
END COMPONENTS.
1. Connection to the lifting means.
Make sure that the lifting chain and the end component of the suspension have the same grade. So do not mix ICE (grade 12) and VIP (grade 10) and certainly do not mix them with other makes. Exceptions: The RUD ICE-CURT-K, which is only available in ICE, can be combined with VIP-Components; however, the WLL of the overall suspension is derived from the grade of the other components. You can also use an H-piece and VIP-Shackles for both VIP- and ICE-Components.
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2. Connection to the lifting point on the load.
The end component used must match the type and size of the lifting point. For example, safe lifting is only ensured if the eye of the lifting point lies in the bottom of the hooks, i.e. the hooks are not too large.
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3. Type, size and weight of the load.
The WLL of the end component must fit the size and weight of the load. The type of load is also decisive. For example, use the RUD bale hooks for lifting stacked bale hooks.
WHAT ELSE DO YOU NEED TO CONSIDER?
According to DIN EN 818, all components and lifting chains in a suspension must always have the same nominal thickness and the same grade (do not combine ICE and VIP). In addition, components from different manufacturers must not be combined for safety reasons, as the connection systems sometimes differ considerably.
Never apply a load to twisted lifting chains! When lifting, the chains can suddenly untwist and the load can drop down with a jerk. Damage to the chains (until they break) or to the load can be the result of that. Rotate the chains out before lifting (DGUV rule 100-500). Alternatively: Use a RUD swivel adapter from the very beginning.
Never knot chains to shorten them! Otherwise undefined forces and WLL act on individual chain links during lifting. This can lead to dangerous damage to the lifting chains.
If you deflect lifting chains of the suspension at sharp edges, make sure to protect the chain from dangerous damage with an edge protector. Important: The permissible WLL on the chains strand is reduced by 20 % without appropriate edge protection
USEFUL INFORMATION ABOUT GRADES.
WHAT YOU SHOULD KNOW ABOUT GRADES, MINIMUM BREAKING STRENGTHS AND QUALITY STAMPS.
For lifting chains and other types of chain, the grade is of major importance. In addition to designations such as “G 10”, there is often talk of “quality class 10” or even “grade 100”. However, many people are not aware of the technology behind these designations. This will be explained here more specifically using the example of round steel chains with a diameter of 8 mm.
How are the round steel chains produced?
Round steel chains are bent from a wire section and welded in the middle. The welding bead is then deburred. After welding, the chains are hardened by heating to over 1,000 °C. This changes the structure of the material. This structure, which is responsible for better hardness and strength, should be maintained. To achieve this, the chains are quickly quenched to room temperature.
What is tempering?
The chains are now extremely hard. Depending on the application, it is then tempered again, i.e. heated to over 300 °C. This process is referred to as tempering. Although it reduces the strong hardness it increases the toughness in return and also improves many other properties of the ICE-Chains.
How do you recognise the grade?
In principle, however, you cannot see the grade of chains from the outside. For this reason, chains are already given a quality stamp during production, which clearly defines the grade. In the case of lifting chains, this can be the stamp “(H1) 8” for grade 8 or “(H1) 10” for grade 10. The H stands for “high-strength” and is awarded by the German Social Accident Insurance (DGUV). The number behind the H indicates the manufacturer of the chains. Because RUD was always the first to have chains tested by the DGUV, the 1 always stands for RUD.
For grade 12, the responsible German statutory accident insurance company has issued a completely new stamp “(D)” for certain reasons. This is why RUD was the first manufacturer of round steel chains to receive approval for grade 120 with the stamp (D1) 12 in 2007. These chains are called ICE-Chains at RUD
How do you determine the grade?
If these pre-calibrated chains are subjected to a tensile load (F), it may only break after reaching the so-called minimum breaking force value. In the case of grade 80, 8 mm chains, this can be the case at F = 80,000 N (80 KN ≈ 8,000 kp [kg]). To determine the grade, you need another value: The area of the chains (both wire diameters); this is also called the loaded cross-section.
For a diameter of 8 mm the smooth value A = 100 mm² results.
The steel strength is technically defined by the value Æ B (Sigma B). It states the force at which a material breaks at a cross-section of 1 mm2. This value is called minimum breaking force. It is calculated according to the formula
(Spec. minimum break force.)
Relating to the 8 mm chains, this means: Æ B = 80,000 N / 100 mm2 = 800 N/mm2
(Spec. minimum break force.)
800 N corresponds to about 80 kg – grade 8, often called grade 80. If this chain breaks at the same diameter and a force of 100,000 N = 10,000 kp (kg), then we speak of grade 10 or grade 100. These chains are called VIP-Chains at RUD. A grade 12 or grade 120 chain (for RUD this is the ICE-Chain) would therefore break at 120,000 N or 12,000 kp.
Moreover: Since the characteristics of hoist chains differ considerably from those of lifting chains, hoist chains are stamped with letters rather than numbers to indicate their grade. This should prevent dangerous mix-ups.
ICE- AND VIP-CHAINS:
TECHNOLOGIES WITH CRUCIAL ADVANTAGES.
WHAT ICE AND VIP STAND FOR:
RUD ICE- (grade 12) and VIP-Chains (grade 10) offer you noticeable advantages over grade 8 in all aspects. Their high WLL with comparatively low weight and thus better ergonomics, their high toughness, their durability as well as their increased breaking strength with unchanged elongation at break: All this makes them the economical choice for a wide range of lifting tasks.
HIGH VALUE FOR MONEY THANKS TO SPECIAL HARDENING.
Whether hot or cold: When the ICE- or VIP-Chains are used under rough conditions, the patented material and the special hardening provide clear advantages for the user. This is especially true when handling sectional steel, for example during port handling or during construction operations by choking. For example, damage to the chains due to edge deflections can be significantly reduced compared to chains with lower strength
ICE = Innovative Chain Evolution
VIP = Verwechslungsfrei in Pink (non-mix-up in pink
GRADE COMPARISON USING SINGLE-STRAND CHAIN AS AN EXAMPLE.
HIGHER BREAKING STRENGTH – CONSTANT ELONGATION AT BREAK.
Despite the significantly higher breaking strength of 1,200 or 1,000 N/mm2 compared to grade 8 (800 N/mm2), the breaking elongation of the ICE- and VIP-Chains remains the same. It is ≧ 25 % in the natural black state, with pink powder coating ≧ 20 %. The fatigue strength reaches a value of at least 20,000 load cycles (tested at 50 % overload for ICE and VIP). *
* For continuous operation, e.g. in connection with hoists and cranes with high dynamic loads of more than 20,000 load cycles, the WLL must be specified according to EN 818-7 mechanism group 1 Bm (M3) nominal voltage 160 N/mm2, i. e. e. g. one chain nominal thickness greater
SIGNIFICANTLY IMPROVED TOUGHNESS.
In the notched bar impact test it can be determined whether a chain still has sufficient toughness under particularly unfavourable conditions. The result: Compared to chain grade 8 (40 J bei –20 °C), RUD ICE-Chain have 55 J at –60 °C and RUD VIP-Chain have 42 J at –40 °C. These higher values are particularly important for extreme loads.
UP TO 60 % HIGHER BREAK
FORCE / WLL THAN GRADE 8.
Longer service life thanks to special heat treatment and patented material.
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Higher wear resistance.
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Reduced sensitivity to the penetration of sharp edges.
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30 % higher surface hardness than grade 8, thus significantly longer service life
GOOD IDEAS FOR YOUR
PLUS IN SAFETY.
Whether great heat or Arctic cold: RUD ICE- and VIP-Chains withstand the highest demands – and that with a comparatively low weight. But even the highest quality chain can reach its limits if it is exposed to unacceptably high temperatures over a long period of time. Thanks to a special coating, you are always on the safe side with ICE- and VIP-Chains.
ICE- AND VIP-CHAINS: SAFETY WITH HEAT INDICATOR.
The special ICE-Pink powder coating permanently signals the highest temperature in which the ICE-Chain has been used to date. In case of prohibited use above 300 °C, the ICE-Pink becomes brown-black. This means: Replace the ICE-Chain
The fluorescent pink powder coating of the VIP-Chain also changes its colour permanently at extreme operating temperatures – in this case at over 200 °C. If the chain is heated inadmissibly above 380 °C, the colour changes to deep black and no small bubbles are formed. The VIP-Chain must then be replaced.
NON-MIX-UP ASSEMBLY WITH THE RUD CLEVIS CONNECTION SYSTEM.
Whether ICE or VIP: The dimensional and colour matching of both systems ensures that the correct non-mix-up nominal chains thickness is assigned. An ICE-Connecting bolt (oval design) cannot therefore be combined with other RUD grades – or vice versa. With the VIP-System, only matching VIP-Chains of the correct thickness can be fitted, thanks to the clevis connections, which are non-mix-up. The clevis opening “X” prevents the connection of thicker VIP-Chains, the connecting bolt diameter “Dimension Y” prevents the connection of thinner VIP-Chain.
RELIABLY UNMISTAKABLE.
A suspension as a whole only offers maximum application safety if its components are combined in a suitable manner. For example, components of grade 10 (VIP) must not be connected with those of grade 12 (ICE) or with components of other manufacturers. In RUD ICE- and VIP-Components, several safety features ensure that only components of the same grade and WLL can be combined.
CLEAR EMBOSSING.
All ICE-Chain links and components have a distinct “ICE” embossing by which they can be clearly identified. The same applies to the unmistakable VIP-Embossing of the VIP-Chains and components. This prevents mix-ups with other grades.
THE RUD WELDED CONNECTORS.
The movable welded connectors of the ICE- and VIP-Master links ensure a non-mix-up connection with regard to chains diameter and number of strands. In addition, the master link has an identification tag with integrated patented chains gauge
THE RUD WELDED CONNECTORS.
VIP- / ICE-Components can be identified by their VIP- / ICE-Pink powder coating, this prevents mix up.
Important note:
RUD ICE- and VIP-Chains (grades 12 and 10) may only be connected with RUD accessories. RUD accepts no liability for ICE- / VIP-Chains and components that are combined with products of other makes. Please pay attention to the operating manual or user info! Only use original RUD spare parts! The DGUV recommends: Chain suspension of grades 12 (ICE) and 10 (VIP) must not be used with chains and components from different manufacturers.
LIGHT AND STRONG: THE ICECONSTRUCTION KIT BY RUD.
HIGH VALUE FOR MONEY THANKS TO SPECIAL ICE-HARDENING.
RUD has always been ahead of its time when it comes to materials for lifting means. One example is the world-famous RUD ICE-Chain, which can replace a grade 8 chain of the next largest nominal thickness. Thanks to the extremely high strength of the patented material, the continuous nominal thickness increase has been achieved even with diameters of less than 16 mm. The decisive advantage: An ICE-Lifting mean or lashing chain is more than 30 percent lighter and the working ergonomics are noticeably improved.
THE ICE-CHAIN TECHNOLOGY FOR 30 % LESS OWN WEIGHT – YOUR ADVANTAGES:
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Better handling through lightweight design: No impairment of health due to too heavy lifting.
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Up to 60 % higher break force / WLL than grade 8.
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Significantly improved toughness and impact energy values (55 J at –60 °C).
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Higher wear resistance and longer life due to special heat treatment and 30 % higher surface hardness.
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Optimum surface protection through special ICE-Pink powder coating.
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Reduced sensitivity to the penetration of sharp edges.
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Environmental protection: significantly less material and less energy consumption in production. Made for extreme temperatures.
Whether hot or cold: For tough use of the ICE-Chain, especially when handling sectional steel, such as in port handling or in construction operations with choke hitch, the patented material and the special RUD ICE-Hardening provide clear advantages for the user. This reduces damage to the chain caused by edge deflection compared to a chain with lower strength.
THE DECISIVE ICE-ADVANTAGES: ALWAYS A NOMINAL THICKNESS LOWER THAN GRADE 8
RUD LIFTING MEANS IN VIP-QUALITY.
Innovation and quality made by RUD: The highly dynamic chains and components of RUD product line VIP stand for up to 30 percent higher WLL than the highest grade 8 (grade 80) available until then. And with the same chains diameter. VIP-Chains from 18 mm are always one nominal thickness thinner – and therefore up to 50 percent lighter. The geometric structure and the tolerances of the VIP-Chains are adapted to those of the higher grade. The chain spectrum ranges from 4 to 28 mm and from 0.63 t (MINI single-strand) to 126 t (2 x MAXI double-strand).
RUD LIFTING MEANS IN GRADE 10 (VIP) – THE CONVINCING ADVANTAGES:
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Up to 30 % higher WLL than grade 8 (grade 80) with the same chain diameter (Ø 16, 20, 22 and 28 mm in grade 10 (VIP) replace Ø 18, 22, 26 and 32 mm in grade 8).
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Noticeable weight savings –better handling.
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Dynamic strength considerably higher than standard values. Minimum number of load cycles: > 20,000, with an upper load of 1.5 times the VIP WLL.
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High toughness due to specially tempered CrNiMo stainless steel.
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Notch insensitivity and hydrogen embrittlement resistance like grade 8
More and more RUD VIP-Products have the important DNVGL approval. This makes them ideally suitable for use in the marine and offshore sector
-
Duplex surface protection: Pre-treatment plus pink powder coating (Super corrosion coating Corrud® DS on request).
-
Longer service life, because of special RUD heat treatment process less sensitive to abrasion and damage.
-
Production and lot numbers are stamped at regular intervals on the chain links stamped – for complete proof of the production and test data.
IMPORTANT NOTE.
VIP-Chains 8S or 10 may only be connected with RUD accessories. RUD accepts no liability for VIP-Chains and VIP-Components that are combined with products of other makes. Please pay attention to the operating manual or user info! Only use original RUD spare parts! The DGUV recommends: Chain suspensions of grade 10 must not be used with chains and components from different manufacturers.
SIMPLE PRODUCT INSPECTING WITH RFID TECHNOLOGY.
Fitted as standard in defined RUD products. Can be retrofitted for many other products.
THE RUD BLUE-ID SYSTEM: IDENTIFY. TRANSMIT. MANAGE.
From RDIF transponders and readers to a documentation and management software: With the RUD BLUE SYSTEM, we offer you a comfortable overall solution for inspecting your equipment. This noticeably relieves your daily workload and saves costs.
The wireless and safe transmission via RFID transponders makes the product identification more convenient than ever. And with our readers and the software solution, documentation and administration also become incredibly easy. Thus, with a single click, all RUD components with RFID tags can be identified contact-free and without errors and transmitted directly to the software or app for further processing of the test data. It could not be more convenient or more secure. Your entire inspecting process will be simpler, faster and more reliable. This gives you more time for your core business
THE RUD BLUE-ID SYSTEM.
-
Lower inspection costs, time and personnel expenditure.
-
More process and legal security (avoidance of errors).
-
Factory preassigned product information simple, contact-free and fast readout on site.
-
Clear marking and identification of the products with RFID technology.
-
Offline inspecting possible without Internet access.
-
Simple documentation and administration of test data with the cloud based software solution AYE-D.NET
If you see this symbol next to the image of an RUD product, you know: An RFID transponder is installed here.
THE HARDWARE. FLEXIBLE, ADAPTABLE, RESISTANT.
RFID transponders are already integrated as standard in defined RUD products. In addition, we offer you numerous possibilities to retrofit components safely and permanently with one of our transponders. Each of them is extremely resistant and can withstand even the harshest environmental conditions such as extreme temperatures or chemically aggressive substances
The RUD ID-POINT®. The press-fit version.
The RUD ID-STICKER. The glue version.
The RUD ID-TAG®. The clip version
The RUD ID-LINK®. The sagging version.
The RUD ID-USB-READER.
THE SOFTWARE. HIGH-PERFORMANCE, MODULAR, SIMPLE TO USE.
As a combination of inspecting, administration and documentation software, AYE-D.NET opens up numerous possibilities in inspecting administration and subsequent processes. We offer the cloud-based software tool as a SaaS solution together with our partner Syfit. Alternatively, you can organise the test documentation with existing databases and standard programmes such as Office applications, SAP etc.
With one click immediate and on site product data via rud.com or the AYE-D.NET app
(designation, WLL, test data etc.)
RFID TRANSPONDER PROGRAM
Flexible variety: press-fit, glue, clip, sag.
USB READER For contact-free and secure readout of the ID number
AYE-D.NET SOFTWARE SOLUTION Cloud-based solution of our partner Syfit for documentation and maintenance of the test data.
CUSTOMER-SPECIFIC SOLUTION Individual and flexible documentation and maintenance of test data with customer-specific database, Office solution like MS Word, MS Excel, SAP or another program.
Legally-secure, time and cost-saving product inspecting and inspection documentation
WLL AT A GLANCE.
Grades 8, 10 (VIP) and 12 (ICE) WLL of lifting chains in “t”. Corresponding angle of inclination with symmetrical load.
Attention:
According to DGUV rule 100-500 chapter 2.8, the single strand WLL applies in the event of asymmetrical loading of a multiple strand suspension.
*1 Only available as a 2 x 2-strand version.
*2 20 % reduction for endless chains (sharp edges) is taken into account! Subject to technical changes
OVERVIEW
ICE-CONSTRUCTION KIT PART 1.
CHAINS
CONNECTING AND SHORTENING ELEMENTS
MASTER LINKS
OVERVIEW
ICE-CONSTRUCTION KIT PART 2.
ICE-DESIGN OR DESIGNATION EXAMPLE – COMPLETE SUSPENSION.
OPTIMAL COMBINATIONS.
ICE-Master links: non-mix-up with ICE-Welded connectors.
OPTIMAL COMBINATIONS.
ICE-Combination options | Endless chain.
Excellent ergonomics.
Thanks to their reduced weight, measured against the comparatively high WLL, the products of the RUD ICE-Modular system offer clear advantages in terms of ergonomics
Handling:
RUD ICE-Chains and components (grade 12) may not be combined with chains and components of other manufacturers or other grades. Attention: Incorrect handling and use of these lifting chains can lead to material and / or personal damage!
ICE-DESIGN OR DESIGNATION EXAMPLE – COMPLETE SUSPENSION.
Important safety information must be observed:
DIN-EN 818, DIN-EN 1677, DGUV rule 100-500 (BGR 500) EU Machinery Directive 2006 / 42 / EC, manufacturer usage information, BGI 556 / DGUV information 209-013.
We assume no responsibility for damages caused by disregarding these standards and safety information.
ICE-LIFTING MEANS
ICE-Lifting means in grade 12.
PRODUCT FEATURES
-
ICE-Round steel chains are made from a patented material and they are specially hardened. They are have high strength and toughness. They are designed according to DIN EN 818 and 1677 for a dynamic load of 20,000 load cycles (tested at 50 % overload).
-
The approval of RUD grade 12 by the responsible DGUV is documented at short intervals with the embossed identification stamp “D1-12”. D = “Degree of Quality”. 1 means manufacturer number 1 = RUD. 12 means grade 12 accordingly.
-
Elongation at break: A min.: natural black ≧ 25 %, ICE-Pink ≧ 20 % Stamping:
-
ICE-Marking on the back of each chain link, production number and DGUV approval stamp < 0.5 m
ICE-KZA
Identification tag.
Inspecting Ø wear occurrence.
ICE-IDENTIFICATION TAG AS CHAIN GAUGE *1.
ICE-IDENTIFICATION TAG WITH INTEGRATED CHAIN GAUGE.
ICE-IDENTIFICATION TAG IKZA (UNIVERSAL SIZE).
Inspecting plastic elongation due to overload
Inspecting the division extension by nominal thickness wear occurrence.
IAK-RG-1 / -RG-2 / -RG-4
PRODUCT FEATURES
​
-
All master links on this page are equipped with welded-in connectors that can be moved on all sides.
​
-
This results in a non-mix-up connection to chain diameter and number of strands.
​
-
The master link is supplemented with an identification tag (KZA) with integrated chain test gauge.
​
-
IAK-RG master links: The dimensions correspond with suspension link shape A according to DIN 5688 but one nominal thickness larger.
​
-
IBK-RG master links: The inner width is adequate for hanging on high-strength load hooks on lifting gear
ICE-Standard master links with welded-in connectors.
IAK-RG-1 AND IBK-RG-1 MASTER LINK / END LINK WITH WELDED-IN CONNECTIONS.
-
ICE-Connection bolts and safety pin are pre-assembled.
​
-
​Also available as end link IA-RG-1 without identification tag.
-
For detailed information on ICE-MINI 4 mm see page 60–61.
IAK-RG-2- AND IBK-RG-2-STRAND MASTER LINK WITH TWO WELDED-IN CONNECTORS.
IAK-RG-4-STRAND MASTER LINK WITH 4 WELDED CONNECTOR WELDED INTO 2 INTERMEDIATE LINKS
SELECTION TABLE FOR CRANE HOOK SIZES 1.
IAK-RG-1 / -RG-2 / -RG-4
PRODUCT FEATURES
-
All special master links on this page are equipped with welded-in connectors that can be moved on all sides.
-
This results in a non-mix-up connection to chain diameter and number of strands.
-
The master link is supplemented with an identification tag (KZA) with integrated chain test gauge.
-
The larger gradation of the inner width “B” prevents an unauthorised application (BGR 500 / DGUV rule 100-500 section 2.8) and reduces wear occurrence on the crane hook.
-
Attention: Master links size 13 and 16 have special identification tags. A test tag is additionally enclosed for master links 13 and 16!
ICE-Special master links with welded-in connectors.
ISAK-RG-1-STRAND MASTER LINK
WITH WELDED CONNECTOR WELDED INTO THE INTERMEDIATE LINK.
-
ICE-Connection bolts and safety pin are pre-assembled.
​
ISAK-RG-2-STRAND MASTER LINK
WITH 2 WELDED CONNECTORS WELDED INTO 1 INTERMEDIATE LINK.
ISAK-RG-4-STRAND MASTER LINK
WITH 4 WELDED CONNECTOR WELDED INTO 2 INTERMEDIATE LINKS.
SELECTION TABLE FOR CRANE HOOK SIZES 1.
IVS
PRODUCT FEATURES
​
-
External connections, e. g. lifting points, shackles, lifting clamps and the chains can be fitted in the lock bracket halves.
​
-
Shape and function registered for patent.
​
-
No kinking of the assembled chain possible.
​
-
The bracket halves can be combined with each other in any way.
​
-
No wandering, no damage to the otherwise usual safety spring or the sleeves of the retaining bolt.
​​
-
Patented wear occurrence marks.
ICE-Connection link.
IVH
PRODUCT FEATURES
​
-
No reduction of ICE-WLL.
-
High dynamic strength.
-
Angled insertion opening makes it difficult for the loose chain to slide out.
-
Widened hook tip to prevent improper use, e. g. incorrect attachment of the chain.
-
Corresponding with norm DIN 5692. Chains groove depth > 5 x nominal thickness of chain.
-
Complete with connection bolts and clamp pin pre-assembled.
ICE-shortening hook.
20 % REDUCTION FOR ENDLESS CHAINS (SHARP EDGES) AND CHOKING IS TAKEN INTO ACCOUNT.
PRODUCT FEATURES
-
Fast simple and economical way to make a chain endless.
-
H-Connectors and chain have the same pitch.
-
Suitable for repair of multiple-strand chains.
-
More compact and easier to handle than conventional chain connectors.
-
Tempered main body, making it more wear resistant.
-
Ergonomically shaped. Improved sliding over the edges.
-
Very flexible: Fits shape of chain and component.
IH
ICE-H Connector.
IMVK
PRODUCT FEATURES
-
Further development of the VMVK with adaptation to the ICE-Requirements.
-
Captive installed in the continuous chain strand.
-
Can be mounted at any position on the chain strand, or moved on the chain.
-
No additional chain and coupling part required. Ideal support of the chain by the link-shaped bag support – meaning no reduction of WLL.
-
The robust, spring-mounted safety bolt prevents the suspended chains from loosening automatically when unloaded or when load is attached.
-
Complies with DIN 5692.
ICE-multi-shortening claw.
Attention:
When using the IMVK without safety pin A, the chains must always be fully clipped into locking slot B. When pulling or lifting the shortened chains, the chains must always be fully clipped into locking slot B.
IW
PRODUCT FEATURES
-
Balancer connection at top: Connection by shackles.
-
Balancer connection at bottom: ICE-Connection links.
-
Easy recognition of the limit tilt angle of 10° due to special shaping on the bottom of the balancer.
-
Powder coated in ICE-Pink.
-
Detailed information on the ICE-Balancer can be found in the operating manual.
ICE-Balancer.
COMPARISON OF ICE-4-STRAND SUSPENSION / ICE 2 x 2-STRAND BALANCER SUSPENSION.
DESIGN OF ICE-BALANCER HEAD IWK-2S.
DESIGN OF ICE-MASTER LINK IAK-2S FOR BALANCER SUSPENSION
PLEASE NOTE THE FOLLOWING WHEN USING THE ICE-BALANCER SUSPENSION:
-
The load must be symmetrical.
​
-
The inclination angle β must not be greater than 45° (see diagrams 1 and 2).
-
The inclination of the balancer must not be greater than 10° (see diagrams 3, 4 and 5).
-
Detailed information on the ICE-Balancer can be found in the operating manual.
-
Higher WLL at β = 15° or β = 30° see operating manual.
With a 4-strand suspension, a maximum of only 3 strands can be assumed to be load-bearing.
In unfavourable cases only 2 strands are used.
Our TIP:
When using a 2 x 2-strand suspension in the configuration shown, an even load distribution to all 4 strands and a 33 % higher WLL than a standard 4-strand suspension.
Higher WLL at β = 15° or β = 30° see operating manual.
Attention: The 2-strand suspension with balancer may not be used by itself as a 2-strand suspension. Work equipment for lifting loads must prevent the unintentional dangerous movement of the load (compare BetrSichV, Annex 1 (3.2.3)).
Ask the manufacturer about asymmetric load cases.
We are pleased to advise you!
DESIGN OF ICE-BALANCER HEAD IWK-2S (A)
CONSISTING OF:
-
IA link with KZA.
​
-
VIP-Shackles.
​
-
ICE-Balancer.
​​
-
2 ICE-Connecting links.
ICE-CURT-K
PRODUCT FEATURES
​
-
With easy to handle, space-saving toggle.
-
Practical loosening of lock, with preparation for padlock (e. g. type ABUS 85/40 HB), 100 % crack-tested, all load-bearing parts drop-forged.
-
Easy to clean and lubricate, innovative forging form – light and robust, patent pending, Made in Germany, easy to handle – also with gloves.
ICE-Bar spindle tensioner with locking handle for lifting – light and robust.
-
With clevis connection for exact length compensation of chain suspensions.
-
Length can be adjusted to the exact mm by means of right and left-hand threads via toggle.
-
Attention: May only be adjusted without a load applied.
ISH
PRODUCT FEATURES
-
Innovative structured design, finite elements up to 25 % lighter than hooks of grade 8 with the same WLL, i. e. the next largest nominal chain thickness.
-
Large jaw opening as with the granite super hook, proven a million times over – the next largest nominal thickness – no skimping!
-
Protective edges – on the sides and on top for folding protection.
-
Wear occurrence ribs – to protect the first chain link.
-
No protruding hook tip (no hooking). Thickened hook tip – prevents dangerous hook tip
-
WLL. Drop-forged, tempered, ergonomically designed folding safety device and protected, stainless, triple-wound long-term double leg spring. Here the standard values for lateral load capacity are exceeded many times over.
ICE-STAR hook.
-
Folding safety devices of the RUD hook families GSH, SH, COBRA and the ICE-STAR hook can be mounted one below the other (note the difference in nominal thickness) – easy spare parts procurement.
​​
-
Fmax. = Distance of marking points for quick detection of unacceptable deformation.
IWH
PRODUCT FEATURES
-
Also referred to as foundry or container hook.
-
Weight optimised by Skeletto design.
-
With non-mix-up clevis connection.
-
Robust cross-section (dimension C and G) against higher bending forces.
-
Protection and wear occurrence edges (dimension E).
-
Patented wear occurrence marks in the hook base.
-
Only use where unintentional removal is not possible (risk assessment)!
ICE-Foundry hook.
-
Fmax. = Distance of marking points for quick detection of unacceptable deformation.
IMEG
PRODUCT FEATURES
-
Fast, robust and user-friendly.
-
Quick attachment, without separate unlatching.
-
Simplified mounting and dismounting of the recess link through ergonomically designed locking latch.
-
Locking latch with anti-slip shaping.
-
Protective ribs protect the locking latch from damage and impact.
-
To suit shaped recess pins according to DIN/EN 30720.
ICE-Dumper truck suspension-ring.
IAGH
PRODUCT FEATURES
-
Innovative lightweight construction, thus up to 30 % lighter than automatic hooks of grade 8 with the same WLL, i. e. the next largest nominal chain thickness.
-
Large jaw opening as with grade 80 hooks of the next larger nominal chain size – no skimping!
-
Ergonomically designed locking lever, user-friendly and with non-slip surface – no danger of crushing.
-
-
Wear occurrence ribs – to protect the first chain link.
-
Thickened hook tip – prevents dangerous hook tip WLL.
-
Marking points to check the size of the jaw width!
-
Patented wear occurrence marks which indicate the legally required discard criteria without measuring.
ICE-Clevis self locking hook.
Spare parts only available as a complete set:
Consisting of drop-forged locking lever, stainless long-term double jaw spring, safety pin and assembly sleeve. Simple assembly/removal with a hammer and driver.
Only use original RUD ICE-Spare parts!
IMAGH
PRODUCT FEATURES
-
Innovative lightweight construction, thus up to 30 % lighter than automatic hooks of grade 8 with the same WLL, i. e. the next largest nominal chain size.
-
Large jaw opening as with grade 80 hooks of the next larger nominal thickness – no skimping!
-
Ergonomically designed locking lever, user-friendly and with non-slip surface – no danger of crushing.
-
Wear occurrence ribs – to protect the first chain link.
-
Thickened hook tip – prevents dangerous hook tip WLL.
-
Patented wear occurrence marks which indicate the legally required discard criteria without measuring.
ICE-Clevis self locking hook for dumper trucks.
-
Fmax. = Distance of marking points for quick detection of unacceptable deformation.
IRG
PRODUCT FEATURES
-
As individual part for external connections to clevis connections, flanges, etc.
-
Complete with ICE-Connecting bolts and clamping sleeve pre-assembled.
ICE-Clevis connector.
ICE-MINI CONSTRUCTION KIT
The MINI-Lifter, which was specially developed for this range, also offers special advantages for simple lifting or slinging tasks. Since the master link and shortening element are combined, the chain strand can be brought to the required length quickly and easily. And thanks to the low dead weight of the sling chain, even higher loads can in many cases be lifted with a slewing crane.
The ideal program for small loads.
COMPONENTS.
COMPONENTS – TECHNICAL DATA.
WLL of up to 1,180 kilograms are fully sufficient for many lifting operations. The ICE-MINI construction kit is made for applications like these. The nominal thickness of only 4 millimetres makes the ICE-MINI chain extremely slim and light, which significantly improves ergonomics for the user. It is therefore an excellent solution for all lifting tasks that have to be carried out several times a day
The smallest 4 mm round steel chains in grade 12.
SUSPENSION – FIXED / VARIO (ADJUSTABLE).
RUD ICE-SPARE PARTS
ICE-SPARE LATCH FOR ISH
​
-
Consisting of forged safety latch, triple coiled stainless steel double leg spring and safety pin.
-
Only available as a complete set.
-
Simple assembly/removal with a hammer and drift punch.
ICE-SECURING ELEMENTS FOR RECESS SUSPENSION LINK IMEG
​
Consisting of:
​
-
1 locking lever
-
1 spring
-
2 clamping sleeves
ICE-SAFETY ELEMENTS AUTOMATIC HOOK
​
Consisting of:
​
-
1 locking lever
-
1 spring
-
2 clamping sleeves
ENDLESS CHAINS IDENTIFICATION TAG
-
Grade-neutral identification tag for endless chains.
ICE-PDA TEST DATA TAG
​
Test data tag for permanent marking of the test
intervals according to DGUV rule 100-500 (BGR 500).
Only use original RUD ICE-Spare parts!
Spare part set for VIP- and ICE-Connecting link consisting of:
​
-
1 bolt
-
2 clamping sleeves
ICE-SAFETY ELEMENTS IVS
Spare part set for IMVK consisting of:
​
-
1 safety bolt 1 pressure spring
-
1 clamping sleeve (for assembly of the safety bolt)
-
1 clamping sleeve, long (for chains lock in the slot
ICE-SPARE PART SET FOR IMVK AND IML
-
Only available as a pack of 10.
​
-
Non-mix-up with RUD assembly bolts of other grades.
​
-
Only available as a packing unit.
ICE-SPARE BOLTS WITH SAFETY PIN
OVERVIEW VIP-CONSTRUCTION KIT PART 1.
CHAINS
MASTER LINKS
CONNECTING AND SHORTENING ELEMENTS
OVERVIEW VIP-CONSTRUCTION KIT PART 2.
CONNECTING AND SHORTENING ELEMENTS
VIP-MAXI CONSTRUCTION KIT, p. 108 – 113
​
​
VIP-MINI CONSTRUCTION KIT, p. 114 – 115
​
​
​
SPARE PARTS VIP, p. 116 – 117
​
OVERVIEW VIP-CONSTRUCTION KIT PART 3.
END COMPONENTS
OPTIMAL COMBINATIONS.
VIP-Master links: non-mix-up with VIP-Welded connectors. 1-strand
END COMPONENTS
VIP-DESIGN OR DESIGNATION EXAMPLE – COMPLETE SUSPENSION.
OPTIMAL COMBINATIONS.
VIP-Combination options | Endless chain.
VIP-DESIGN OR DESIGNATION EXAMPLE – COMPLETE SUSPENSION.
Important safety information must be observed:
DIN-EN 818, DIN-EN 1677, DGUV rule 100-500 (BGR 500) Chap. 2.8, EU Machinery Directive 2006/42/EC, manufacturer usage information, BGI 556 / DGUV information 209-013.
We assume no liability for damage caused by disregarding these standards and safety information.
Handling: RUD VIP-Chains and components (grade 10) may not be combined with chains and components of other manufacturers or other grades. Attention: Incorrect handling and use of these lifting chains can lead to material and/or personal damage!
Always the right lifting solution.
With VIP-Products, RUD offers you the largest chains kit in the world. This allows an individually suitable lifting solution to be configured for every lifting requirement.
VIP-LIFTING MEANS
PRODUCT FEATURES
-
Grade 100 or VIP-Lifting chains from RUD are made from CrNiMo stainless steel. Due to an in-house special tempering process, the grade 100 chains retain a high degree of toughness despite their high strength. A clear optical feature is the fluorescent powder coating in pink. A quality feature of VIP-Lifting chains is that they are certified in accordance with the DGUV (BG) principles, which are based, for example, on EN 818 and PAS 1061, and therefore bear the H1 stamp.
-
This is applied in short chain link intervals and, in addition to adherence to the principles, means that RUD was the first manufacturer with grade 100 certification. Further customer-specific approvals are of course available on request. VIP-Quality in pink stands for highly dynamic lifting chains from RUD, which are less sensitive to external mechanical abrasion and damage, which means a longer service life.
VIP-Lifting means in grade 10.
-
Elongation at break: A min.: natural black ≧ 25 %, pink ≧ 20 %
-
Stamping: VIP-Marking on the back of each chain link, production number and BG approval stamp < m.
VIP-KZA
VIP-Identification tag.
VIP-IDENTIFICATION TAG FOR VIP-CHAIN.
VIP-IDENTIFICATION TAG WITH INTEGRATED CHAIN GAUGE.
VIP-IDENTIFICATION TAG AS A CHAIN GAUGE, SEPARATE FOR Ø 13 mm / 16 mm / 20 mm / 22 mm.
VBK-1
PRODUCT FEATURES
-
All master links on this page are equipped with welded-in connectors that can be moved on all sides.
-
This results in a non-mix-up connection to chain diameter and number of strands.
-
The master link is supplemented with an identification tag (KZA) with integrated chain test gauge.
-
Dimensions according to intermediate link shape B according to DIN 5688.
-
Adequate for hanging on small load hooks like chain hoist.
VIP-Master link 1-strand for smaller load hook.
-
VIP-Connection bolts and safety bolt are pre-assembled.
-
Also available as end link (VB 1-) (without VIP-Identification tag)
VBK-1-STRAND MASTER LINK.
VBK-2
PRODUCT FEATURES
-
All master links on this page are equipped with welded-in connectors that can be moved on all sides.
-
This results in a non-mix-up connection to chain diameter and number of strands.
-
The master link is supplemented with an identification tag (KZA) with integrated chain test gauge.
-
Dimensions according to intermediate link shape B according to DIN 5688.
-
Adequate for hanging on small load hooks on lifting gear.
VIP-Master link 2-strand for smaller load hook.
VBK-2-STRAND MASTER LINK.
-
VIP-Connection bolts and safety latch are pre-assembled
VAK-1 / -2 / -4
PRODUCT FEATURES
-
All master links on this page are equipped with welded-in connectors that can be moved on all sides.
-
This results in a non-mix-up connection to chain diameter and number of strands.
-
The master link is supplemented with an identification tag (KZA) with integrated chain test gauge.
-
Dimensions in accordance with suspension link shape A according to DIN 5688.
VIP-Standard master link with welded-in connectors.
-
VIP-Connection bolts and clamp pin are pre-assembled.
-
Also available as end link (VA 1-) (without VIP-Identification tag).
VAK-1.
VAK-1 master link with welded-in connectors – VRG – that can be moved on all sides, thus forced connection for Ø chain and number of strands. Complete identification tag with integrated chain gauge. Connection bolts and safety pin are pre-assembled. Dimensions in accordance with suspension link shape A according to DIN 5688. Also available as end link (VA-1..) (without identification tag).
VAK-2.
VAK-2-master link with 2 welded-in connectors – VRG – that can be moved on all sides, thus forced connection for Ø chain and number of strands. Complete identification tag with integrated chain gauge. Connection bolts and safety pin are pre-assembled. Dimensions in accordance with suspension link shape A according to DIN 5688.
VAK-4.
VAK-4-strand master link with 4 welded-in connectors – VRG – that can be moved on all sides, thus forced connection for Ø chain and number of strands. Complete identification tag with integrated chain gauge. Connection bolts and safety pin are pre-assembled. Dimensions in accordance with master link shape A, intermediate link shape B according to DIN 5688.
3-strand master links VAK 3 and VSAK 3 same order no. as 4-strand master links. No separate stocking for this item.
SELECTION TABLE FOR CRANE HOOK SIZES 3.
VAK-1 / -2 / -4
PRODUCT FEATURES
-
All master links on this page are equipped with welded-in connectors that can be moved on all sides.
-
This results in a non-mix-up connection to chain diameter and number of strands.
-
The master link is supplemented with an identification tag (KZA) with integrated chain test gauge.
-
Due to the greater diameter of the inner width “B” of the VSAK reduces an unauthorised use (DGUV rule 100-500 (BGR 500)) and wear occurrence on the crane hook. This saves a costly intermediate suspension for oversized crane hooks
VIP-Special master links with welded-in connectors.
VSAK-1.
VSAK-1 master link with welded-in connectors – VRG – that can be moved on all sides, thus forced connection for Ø chain and number of strands. Complete identification tag with integrated chain gauge. Connection bolts and safety pin are pre-assembled.
VSAK-2.
VSAK-2 master link with 2 welded-in connectors – VRG – that can be moved on all sides, thus forced connection for Ø chain and number of strands. Complete identification tag with integrated chain gauge. Connection bolts and safety pin are pre-assembled.
VSAK-4.
VSAK-4 master link with four welded-in connectors – VRG – that can be moved on all sides, thus forced connection for Ø chain and number of strands. Complete identification tag with integrated chain gauge. Connection bolts and safety pin are pre-assembled.
UW-PP + VWA
PRODUCT FEATURES
-
The following applies to both versions: The DGUV rule prescribes: Lifting means must not be twisted before lifting – this is done automatically by UW-PP. Ball-bearing mounted – rotatable under load!
-
Not suitable for permanent operation under full load.
-
Special: VIP-Universal swivel PowerPoint! Patented clevis connection design! Thus universal connection – loadable on all sides – shortest possible combinations. Only mount RUD approved VIP-Chains and components. 1. VIP-COBRA eye hooks VCÖH. 2. B-link for PowerPoint PP-(WLL)-B.
Note: The VIP-Chain connection is non-mix-up. Pay attention to the correct WLL assignment for assembly 1 + 2!
VIP-Universal swivel PowerPoint + VIP-Swivel connector.
VIP-UNIVERSAL SWIVEL POWERPOINT.
VIP-UNIVERSAL SWIVEL POWERPOINT.
PRODUCT FEATURES
-
Special: VWA Can be mounted non-mix-up thanks to the adapter bar with all VIP-Clevis connection parts. Non-susceptible to dirt thanks to seal. NO WLL on bending. Install the VWA so that no bending can occur on the adapter during use.
PP-X-B
PRODUCT FEATURES
-
Drop-forged special link (Pink) for small load hooks, extremely lightweight design – central flattening according to the corresponding VIP-Chain diameter.
-
To suit the universal swivel PowerPoint or for PowerPoint-B lifting points.
-
Care must be taken during assembly to ensure correct WLL allocation afterwards.
VIP-Special master link – lightweight construction.
VVH
PRODUCT FEATURES
-
No reduction of VIP-WLL.
-
Angled insertion opening makes it difficult for the loose chain to slide out.
-
Widened hook tip to prevent improper use, e. g. incorrect attachment of the chain.
​
-
Corresponding with norm DIN 5692. Chains groove depth > 5 x chains nominal thickness.
​
-
Complete with connection bolts and clamp pin pre-assembled.
VIP-Shortening hook.
Attention!
Norm DIN 5692. RUD shortening hooks correspond with all requirements!
VMVK
PRODUCT FEATURES
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Further development of the RUD shortening claw, which has been tried and tested for decades.
​
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Captive installed in the continuous chain strand.
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Can be mounted at any position on the chain strand, or moved on the chain.
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No additional chain and coupling part required.
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Ideal support of the chain by the link-shaped bag support – meaning no reduction of WLL.
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The robust, spring-mounted safety bolt prevents the suspended chains from loosening automatically when unloaded or under WLL.
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Complies with DIN 5692
VIP-Multi-shortening claw.
Attention!
Norm for shortening elements DIN 5692. All RUD shortening components correspond with all requirements
VV
PRODUCT FEATURES
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For VIP chain 20, 22 and 28 mm is only the standard shortening claw in VIP-Quality grade is available.
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Ideal support of the chain by the link-shaped bag support – meaning no reduction of WLL.
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Lightweight design. The robust, spring-mounted safety bolt prevents the suspended chain from loosening automatically when unloaded or under load.
-
Complies with DIN 5692
VIP-Shortening claw.
VGIL
PRODUCT FEATURES
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When welding a load lifted with a crane, danger of current flow is possible.
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Isolating fork head plate âžž Insulation up to max. 1,000 Volt, by special plastic bearing of the fork shackle bolt, max. operating temperature +80 °C. WLL embossed on isolating fork head plate.
VIP-Isolating latch.
Attention!
VV-GSCH is not include in the VGIL order no
VV-SCH / VC-SCH
PRODUCT FEATURES
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High-strength design with integrated safety thread in the shackles bar. Smooth bolt support in the shackle on both sides. Bolts rotatable.
​
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No bending stress in the thread, but securing function only.
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Pre-assembled with clamping sleeve. Long-term security by driving in a clamping sleeve. Special thread, therefore non-mix-up with other shackles bolts!
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Surface pink powder coated.
VIP-Fool-proof shackle / VIP-Shackle high-tensile.
PRODUCT FEATURES
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Shape according to DIN 82 101-C with attached captive nut. Lock via plug-in splint.
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Surface pink powder coated.
VIP-SHACKLES HIGH-TENSILE VC-SCH.
VV-GSCH / OCTOPUS
VIP-Fool-proof shackle / VIP-Balancing assembly.
PRODUCT FEATURES
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Optimum adjustment – max. jaw width with the smallest shackle bolts.
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Cardan joint largely insensitive to bending due to rotated clevis connection.
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High-strength design with integrated safety thread in the shackles bar. Smooth bolt support in the shackle on both sides. Bolts rotatable.
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No bending stress in the thread, but securing function only. Pre-assembled with clamping sleeve. Long-term security by driving in a clamping sleeve. Special thread, therefore non-mix-up with other shackles bolts!
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Surface pink powder coated.
VIP-FOOL-PROOF SHACKLES VV-GSCH.
VIP-BALANCING ASSEMBLY OCTOPUS.
PRODUCT FEATURES
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Guaranteed even load distribution through compensating roller with VV-GSCH 8.
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No overloading and deformation at the element ceilings
VIP-Connection link.
VVS
PRODUCT FEATURES
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External connections, e.g. lifting points, shackles, lifting clamps and the chains can be fitted in the lock bracket halves.
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Shape and function registered for patent.
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No kinking of the assembled chain possible.
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The bracket halves can be combined with each other in any way.
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No wandering, no damage to the otherwise usual safety spring or the sleeves of the retaining bolt.
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Patented wear occurrence marks.
VIP-CONNECTION LINK VVS.
Patented wear occurrence marks which show the discard criteria of BGR 500 / DGUV rule 100-500, chapter 2.8 without measuring.
VIP-DOMINATOR
PRODUCT FEATURES
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Robust and torsionally stiff design.
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100 % crack-free.
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Excellent protection against corrosion.
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Simple hammer assembly
Connection link for endless chain.
ENDLESS CHAINS WITH VIP-DOMINATOR.
VW
PRODUCT FEATURES
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Balancer connection at top: Connection by shackles.
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Balancer connection at bottom: VIP-Connection links.
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Easy recognition of the limit tilt angle of 10° due to special shaping on the bottom of the balancer.
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Powder coated in VIP-Pink.
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Detailed information on the VIP-Balancer can be found in the operating manual.
VIP-Balancer.
COMPARISON OF VIP-4-STRAND SUSPENSION / VIP 2 X 2-STRAND BALANCER SUSPENSION.
DESIGN OF VIP-BALANCER HEAD VWK-2S.
DESIGN OF VIP-BALANCER HEAD VAK-2S.
PLEASE NOTE THE FOLLOWING WHEN USING THE VIP-BALANCER SUSPENSION:
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The load must be symmetrical.
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The inclination angle β must not be greater than 45° (see diagrams 1 and 2).
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The inclination of the balancer must not be greater than 10° (see diagrams 3, 4 and 5).
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Detailed information on the VIP-Balancer can be found in the operating manual.
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Higher WLL at β = 15° or β = 30° see operating manual.
With a 4-strand suspension, a maximum of only three strands can be assumed to be load-bearing. In unfavourable cases, only two strands are used.
Our TIP: When using 2 x 2- strand suspensions in the configuration shown, an even load distribution to all four strands and a 33 % higher WLL is achieved compared to a standard 4-strand suspension.
Attention: The 2-strand suspension with balancer may not be used by itself as a 2-strand suspension. Work equipment for lifting loads must prevent the unintentional dangerous movement of the load.
Ask the manufacturer about asymmetric load cases. We are pleased to advise you!
DESIGN OF VIP-BALANCER VWK-2S CONSISTING OF:
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VA link with KZA.
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VIP-Shackles.
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VIP-Balancer.
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2 VIP-Connection links.
VCB
PRODUCT FEATURES
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Pentagon chaped wheel for the deviation of chains.
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Ball-bearing suspension for shackles.
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Small size.
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Connection with high-strength shackles.
Replaces wire rope snatch blocks.
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Decelerated Pentagon wheel to avoid that chains runs to one side when no load is applied.
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One application is positioning tower segments of wind turbines.
We are pleased to advise you on your lifting tasks
VIP-Chain block.
PRODUCT FEATURES
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Immediate permanent visual indication of overload – through the specially calibrated RUD control link VCG. Installed stationary, but easy to replace with connection link VVS – consisting of:
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1 Patented connection link VVS simple hammer assembly.
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2 Control link VCG and calibrated slot width (target ... mm). With indication bars.
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3 Chain VIP, 3 link. Additional safety element in the parallel connection.
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4 Patented connection link VVS simple hammer assembly.
VIP-Control link.
CONTROL LINK VCG.
OVERLOAD CONTROL VCG (COMPLETE).
Immediate permanent visual indication of overload – through the specially calibrated RUD control link VCG.
Do not exceed the permissible WLL! The calibrated slot width corresponds to the specified nominal dimension.
Chain strand overloaded! Clearly visible on the indication bar. The slot width becomes smaller with increasing overload.
​
With closed bars the WLL is exceeded by 80–100 %!
If the two indicator bars have not yet collided after overload has occurred (slot width > 0.5 mm), the user can install a new control element. If these kinds of overload are repeated, stronger chains must be used. If the indicator bars collide or even protrude, the chains must be taken out of operation and checked according to DGUV rule 100-500 (BGR 500).
VCG
VSRS
PRODUCT FEATURES
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Strut also available with chain suspension. Please state the version of master link and the required inclination angle β with your order!
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Surface: Usable length L up to 2,500 mm pink powder coated.
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Usable length L over 2,500 mm yellow painted.
VIP-Spreader bar fixed.
Please state usable length L of the strut with your order!
Note the corresponding delivery time.
VIP-Spreader bars are not stocked items, production only on customer request.
VSRS
PRODUCT FEATURES
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Please state usable length Lmax. of the strut with your order.
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Adjustable strut also available with chain suspension. Please state the version of master link and the required inclination angle β with your order!
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Surface: pink powder coated.
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Lmin. depends on Lmax. and the nominal size!
VIP-Spreader bar fixed.
Please state usable length L of the strut with your order!
Note the corresponding delivery time.
VIP-Spreader bars are not stocked items, production only on customer request.
VCGH
PRODUCT FEATURES
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Extremely robust, further improved version.
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No protruding hook tip.
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Forged, tempered safety latch snaps into the tip of the hook, thus protecting against lateral bending.
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Triple coiled, stainless double jaw spring.
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Thickened hook tip prevents incorrect use.
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Wear occurrence edges on both sides.
VIP-COBRA hook with safety latch.
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Patented wear occurrence marks, which, without measuring, indicate the discard criteria of the DGUV rule 100-500 (BGR 500), chapter 2.8.
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Fmax. = Distance of marking points for quick detection of unacceptable deformation.
VCÖH
PRODUCT FEATURES
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For special wire ropes, VIP-Chain suspensions, PowerPoint combinations or universal swivels.
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Extremely robust, compact version with pink powder coating.
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No protruding hook tip Forged, tempered safety latch snaps into the tip of the hook, thus protecting against lateral bending.
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Wear occurrence edges on both sides.
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Triple coiled, stainless double jaw spring.
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Thickened hook tip prevents incorrect use.
VIP-COBRA-eye hook with safety latch.
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Patented wear occurrence marks, which, without measuring, indicate the discard criteria of the DGUV rule 100-500 (BGR 500), chapter 2.8.
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Fmax. = Distance of marking points for quick detection of unacceptable deformation.
VWH
PRODUCT FEATURES
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Also referred to as foundry or container hooks. With much larger jaws like VCGH, but without safety element.
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Weight optimised by Skeletto design.
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Robust cross-section (dimension C/G) against higher bending forces.
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Chains protection and wear occurrence edges dimension “E”.
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Complete with connection bolts and clamp pin pre-assembled.
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Marking points to check the size of the jaw width!
VIP-Foundry hook.
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Only use where unintentional removal is not possible (risk assessment).
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Not suitable for transport by persons.
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With patented wear occurrence marks.
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Fmax. = Distance of marking points for quick detection of unacceptable deformation.
VAGH-S
PRODUCT FEATURES
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Weight optimised due to innovative structure design (Skeletto).
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Ergonomically designed locking lever, user-friendly and with non-slip surface – no danger of crushing.
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Wear occurrence ribs – to protect the first chain link.
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Thickened hook tip – prevents dangerous hook tip WLL.
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Marking points to check the size of the jaw width!
VIP-Self-locking hook.
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Patented wear occurrence marks, which, without measuring, indicate the discard criteria of the DGUV rule 100-500 (BGR 500), chapter 2.8.
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Fmax. = Distance of marking points for quick detection of unacceptable deformation.
VBMHWA
PRODUCT FEATURES
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Lateral flattening at the hook allow an easy insertion into structural steel meshes. Direct chain connection with a fool-proof clevis section and the integrated swivel with a ball bearing ensure untwisting of chain.
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Only bundled structural steel meshes must be transported.
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Do not lift at strapping or lacing.
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Not suitable for transport above persons. When structural steel mesh bale hooks hooks, increased caution must be exercised or a risk assessment must be carried out before use.
VIP-Bale hook.
HWA
PRODUCT FEATURES
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Equipped with original Demag ball bearing.
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Made of high-strength tempered special steel.
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Tested according to EN 1677.
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Suits 1-leg chain blocks and 2-leg bottom blocks.
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Suits all VIP-Clevis connection kit parts.
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The 6 mm clevis connection suits also IAGH-6 ICE-Automatic hooks.
VIP-Hoist swivel adapter
FOR DEMAG-DK AND DC LIFTING GEAR.
FOR DEMAG-PK LIFTING GEAR
VCH
PRODUCT FEATURES
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To suit ISO container corners.
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Permanent connection using VVS or VV-GSCH.
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Separate component for hook suspension.
VIP-Container hook – 12.5 t.
For 1D, 1E, 1F containers (< 9 ft), a maximum angle of inclination of 30° at the top corner of the container can be lifted using a 4 strand system.
VCH-K 16
PRODUCT FEATURES
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To suit ISO container corners.
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The container hook is equipped with a safety lock.
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It is no longer possible to fall out of the ISO corner when lifting. Simplest handling.
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Insertion: Swing safety latch back, insert container hook in ISO corner, release safety latch. Locks automatically.
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Removal: Swing safety latch back, remove container hook from ISO corner, release safety latch.
VIP-Container hook – 10.0 t.
For 1D, 1E, 1F containers (< 9 ft), a maximum angle of inclination of 30° at the top corner of the container can be lifted using a 4-strand system.
VCH-SL 22
PRODUCT FEATURES
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To suit ISO container corners.
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The container hook is equipped with a patented safety lock.
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It is no longer possible to fall out of the ISO corner when lifting. Simplest handling.
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Insertion: By automatic opening and closing without actuating the safety lock.
-
Removal: Only possible with the release bolt actuated.
-
VCH-SL 22 to suit ISO container corner. Clevis connection for size 22 VIP-Chain.
-
With a VRG-16 reduction, the VIP-Chain 16 can be used.
VIP-Container hook – 20 t.
For 1D, 1E, 1F containers (< 9 ft), a maximum angle of inclination of 30° at the top corner of the container can be lifted using a 4-strand system.
VERG
PRODUCT FEATURES
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VERG – for use as a push-in bolt for tool transport or similar lifting methods. In all the places, where only drilled holes are possible to take the load.
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Minimum Ø D see table, minimum bolt length L is 2 x D. Maximum Ø D = 48 mm.
-
Drilled hole diameter = D + 1 mm. Recommended in connection with a spreader bar or cross beam for vertical lifting.
VIP-Plug-in connector.
The collar must always remain attached during lifting. VIP-Plug-in connectors are not stock items. Production on customer request. Note the corresponding delivery times.
VIP-MAXI CONSTRUCTION KIT
Combine chains, wire ropes and textile lifting means for WLL of up to 126 tonnes with the VIP-MAXI construction kit from RUD. This enables optimum solutions when a maximum of safety and flexibility is required when lifting heavy loads. A special feature in this WLL class is that the suspension can be shortened. Thanks to the forged combination master links with integrated chains connection, a VIP-MAXI suspension can be shortened to a very short nominal length – a clear advantage when space is limited at the top. Strands that can be shortened by a combination with textile or wire rope also ensure high flexibility.
Flexibility meets heavy load.
VIP-MAXI CONSTRUCTION KIT
VIP-MAXI CONSTRUCTION KIT
When used in suspension, it must be ensured that the loads cannot shift dangerously or fall down (BetrSichV, Appendix 1 according to § 7).
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According to BGR 500 / DGUV rule 100-500, the single strand WLL applies in the event of asymmetrical loading of a multiple strand suspension.
-
1 Sling or endless chains: For bollard, bolt or shackle diameters > 3 x t (250 mm) the WLL of a double strand can be assumed. For smaller diameters (edge load) the WLL must be reduced by 20 %.
-
Please state the use as a double strand on your order!
VIP-MINI CONSTRUCTION KIT
SUSPENSION FIXED / VIP-MINI MASTER LINKS.
Amazing lifting for small loads.
SUSPENSION ADJUSTABLE – VIP-MINI-LIFTER.
VIP-MINI END COMPONENTS.
A WLL of up to 1,320 kilograms is fully adequate for a variety of lifting tasks. This is where the VIP-MINI construction kit plays to its strength. With a nominal thickness of only 4 millimetres, the VIP-MINI-chains are extremely slim and light, making it ergonomic in use. This makes it the ideal solution for lifting tasks that occur several times a day – for example assembly work in industrial production.
However, thanks to the specially developed MINI-Lifter, the system also offers enormous advantages for simple lifting or attachment tasks. The combination of master link and shortening element allows the chain strand to be shortened to the desired length extremely easily and quickly. In addition, the low dead weight of the lifting chains often enables higher loads to be lifted with slewing cranes.
RUD VIP-SPARE PARTS
VIP-SAFETY ELEMENTS COBRA CLEVIS CONNECTION HOOKS
VIP-SPARE PART SET FOR VMEG
Spare part set for ICE- / VIP-Recess suspension link consisting of:
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-
1 locking lever
-
1 spring
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2 clamping sleeves
VIP-SAFETY ELEMENTS AUTOMATIC HOOK
ENDLESS CHAINS IDENTIFICATION TAG
TEST DATA TAG
-
Consisting of forged safety latch, triple coiled stainless steel double leg spring and safety pin.
-
Only available as a complete set.
-
Simple assembly/removal with a hammer and driver.
Spare part set for VIP-Automatic clevis connection hooks consisting of:
​
-
1 locking lever
-
1 spring
-
2 clamping sleeves
-
Grade-neutral identification tag for endless chains.
-
Test data tag for permanent marking of the test intervals according to DGUV rule 100-500 (BGR 500).
VIP-SAFETY ELEMENTS VVS
Spare part set for VIP and ICE-Connection links consisting of:
-
1 bolt
-
2 clamping sleeves
VIP-SAFETY ELEMENTS VMVK, VV AND VML
Spare part set for VMVK consisting of:
-
1 safety bolt
-
1 pressure spring
-
1 clamping sleeve (for assembly of the safety bolt)
-
1 clamping sleeve, long (for chains lock in the slot)
VIP-SPARE BOLTS WITH SAFETY CLAMPING SLEEVE
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VIP-Clevis connection bolts for connecting the clevis connection components to the chains. Stamped with the nominal size and grade, stainless safety clamping sleeve for assembly/securing in components.
​
-
Only available as packing units.
EDGE PROTECTION RSK
-
RUD RSK system made of hard-wearing edge-resistant polyurethane.
​
-
Flexible in all directions. Can be moved manually on the chains. Even load distribution by diagonal chains crossover. Available in lengths 1 m and 2 m.
Only use original VIP-Spare parts!
ICE-IDENTIFICATION TAGS.
THE RUD IDENTIFICATION TAGS.
Multifunctional with added value: Information, documentation, chains gauge.
FRONT
BACK
VIP-IDENTIFICATION TAGS.
FRONT
BACK
Always with you: The patented RUD identification tags with multi-function contribute to the safe use of your RUD chains. Informing you about the most important key figures and documenting the test data for the chains. Thanks to the integrated chain gauge, they can also be used to easily check diameter wear occurrence, division elongation and plastic elongation due to overload. This gives you continuous control over the three important discard criteria for your lifting and lashing chains.
INSPECTING LIFTING MEANS.
What you should know about inspecting and what to consider.
VISUAL INSPECTION.
Visual inspections serve to detect external defects, e. g. bent chain links, twisted or notched chain links. In addition, the condition of the components and proper assembly as well as the completeness and effectiveness of the safety devices are checked.
INSPECTING CHAIN SUSPENSIONS.
​
Chains suspensions must be checked by an expert at intervals of no more than one year. Depending on the operating conditions, tests may also be necessary at shorter intervals. After a maximum of three years, chains must be subjected to a special test for freedom from cracks (according to DIN 685-5). Chains must also be checked by an expert after special incidents which may affect the WLL.
Attention!
A surface treatment may only be done by the manufacturer. Pay attention to the temperature influences. VIP-Chains and VIP-Components must not be brought into contact with aggressive chemicals and acids!
​
Only use original RUD spare parts.
Note on regular inspection:
The operator must determine and specify the type and scope of the required tests and the deadlines for in-service inspections by means of a risk assessment.
USE LIFTING CHAINS WITH A HIGHER WLL.
RUD components are designed according to DIN EN 818 and DIN EN 1677 for a dynamic load of 20,000 load cycles.
-
Please note that several load cycles can occur during one lifting operation.
-
Please note that due to the high dynamic load there is a risk that the product will be damaged if high load cycles are applied.
-
The BG/DGUV recommends: In the case of high dynamic loads with a high number of load cycles (continuous operation), the load-bearing stress must be reduced according to mechanism group 1Bm (M3 according to DIN EN 818-7). Use lifting means with a higher WLL.
INSPECTING CHAINS.
To be inspected:
​
-
1. The diameter dm .
​
-
2. The plastic elongation due to overloading by more than 5 % based on the division of 3 d.
​​
-
3. The division extension due to nominal thickness wear occurrence.
INSPECTING COMPONENTS.
Heavily loaded components must be inspected very critically.
Load hooks must be discarded if the jaw is widened by more than 10 % and if the bottom of the hook is worn by more than 5 % or has strong notches. Marking points dimension F. Also lateral bending on load hooks. Max. permissible wear occurrence of the VG bolt diameter ≤ 10 %. When replacing accessories, always use new connecting bolts and locking elements (clamping sleeves)!
DOCUMENTATION IN A CHAINS FILE.
Entries in the chains file provide information on monitoring measures during use of lifting chains. For the user, this is urgently required to document compliance with occupational safety/accident prevention measures (EU Machinery Directive) to the trade supervisory authority/occupational health and safety association.
​
THE EFFICIENT SOLUTION: THE RUD BLUE-ID SYSTEM.
With the RUD BLUE-ID SYSTEM, RUD offers a convenient overall solution for lifting means. You can imagine how wireless transmission by RFID transponder and the RUD reader makes product identification very convenient. And the special software solution also makes documentation and administration extremely easy. This reduces the workload for the user in everyday use and saves costs. RFID transponders are fitted as standard in defined RUD products and can be retrofitted for many others.
OFFER WITH A SYSTEM.
IT MIGHT BE OF INTEREST TO YOU TOO.
As a system provider, we are happy to support you holistically. This is why you will find many other products at RUD, which are essential for the safe lifting, moving and transporting of loads. Detailed information on this is available in our special catalogues or at www.rud.com
AT HOME INTERNATIONALLY.
Users all over the world appreciate our innovative strength and our intelligent solutions for lifting, moving and securing loads. To be as close as possible to our customers, we are constantly expanding our worldwide sales and service network. Our large number of RUD subsidiaries, affiliated companies and specialist trade partners ensure that our consulting expertise and our products are available worldwide
RUD Ketten
Rieger & Dietz GmbH u. Co. KG
Friedensinsel 73432 Aalen, Germany
Phone: +49 7361 504-1370
Fax: +49 7361 504-1171
Mail: sling@rud.com
Web: slingandlashing.rud.com
SPECIAL INDUSTRIAL SUPPLIES PTY LTD.
Tel National: 0861040506
Tel International: +27117925226
Cell: +27832514312
​
Unit 21, Acacia Industrial Park
17 Arbeid Avenue, Strydom Park.
South Africa.
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